Showing posts with label Engine. Show all posts
Showing posts with label Engine. Show all posts

Boeing delivers first 747-8 with performance-improved engines

By BA Staff


Boeing image
Boeing delivered the first 747-8 with performance-improved GEnx-2B engines as part of the airplane's Performance Improvement Package (PIP.)

A Cathay Pacific Airways Cargo 747-8F Freighter was the first aircraft delivered with the new PIP engines.

The engine is the first of the package's three improvements to enter service. The two other components, Flight Management Computer (FMC) software upgrades and reactivation of the horizontal tank fuel system on the passenger version, the 747-8 Intercontinental, are expected to enter service later this month and in early 2014, respectively.

The PIP engine improves the airplane's efficiency by 1.8 percent. All three PIP components can be retrofitted on the 747-8. The tail fuel reactivation is applicable only for the 747-8 Intercontinental and the FMC upgrades can also be made to existing 747-400s.
Read more »

Qatar Airways orders Rolls Royce Trent 700 engines

By BA Staff

Qatar Airways has placed a $300 million order on Rolls-Royce for Trent 700 engines, with long-term TotalCare® support, to power five recently ordered Airbus A330 freighter aircraft.

The Trent 700, the only engine specifically designed for the A330, is the market leader on the aircraft with a 70% of new orders over the last four years. It is also the most popular Rolls-Royce engine type for wide-bodies currently in service, powering more than 530 A330 aircraft with 58 operators. More than 1,400 engines are either in service or on order.
Read more »

Etihad Airways orders 115 Rolls Royce Trent engines

By BA Staff

Etihad Airways, has announced an order for 113 Rolls-Royce Trent XWB engines to power 50 new Airbus A350 XWB aircraft and two Trent 700 engines for an Airbus A330-200 freighter.

The order, unveiled at the Dubai Air Show 2013, includes 102 engines fitted onto the aircraft, 13 spare engines and long-term TotalCare® support services.

The Rolls-Royce Trent XWB engines will be fitted onto 40 A350-900 and 10 A350-1000 aircraft, Deliveries of the Etihad aircraft are scheduled to commence from 2020.

James Hogan, President and Chief Executive Officer of Etihad Airways, said: 
“We have a very successful track-record with Rolls-Royce engines, from the Trent 700 engines on our A330s to the Trent 500 engines on our A340s, and this latest order will further strengthen our relationship. The Airbus A350 XWB will play a fundamental role in the next phase of our international growth strategy and we are confident the Trent XWB engines will deliver exceptional lifecycle fuel-efficiency, maximise revenue potential, minimise disruption and reduce environmental impact.”
With thrust up to 97,000 pounds, the Rolls-Royce Trent XWB engines are the sole choice, as of now, for the Airbus A350 XWB.
Read more »

flyDubai orders engines for its 737 MAX order

by BA Staff

flydubai today announced that it has signed an agreement with CFM International to purchase up to 200 LEAP-1B engines to power Boeing 737 MAX aircraft. The airline has also ordered 22 CFM56-7BE engines to power up to an additional 11 Boeing Next-Generation 737-800 aircraft. The order is not surprising since CFM International, a 50/50 joint company between Snecma (Safran) and GE Aviation, is the sole engine supplier for the Boeing 737 family of aircraft.

This total includes a 10-year Rate per Flight Hour (RPFH) agreement for the LEAP-1B engine, under the terms of which CFM will guarantee maintenance costs on a dollar per engine flight hour basis. This service is also called "Power by the Hour".

flydubai has been a CFM customer since it launched operations in mid-2009 and currently operates a fleet of 33 CFM56-7B-powered Boeing Next-Generation 737 aircraft. The airline has outstanding deliveries for CFM56-7B-powered aircraft from its 2008 order; these airplanes will be delivered by 2015.

CFM recently completed ground testing of the first LEAP engine, accumulation of 310 hours and more than 400 cycles with exceptional results. The first full LEAP-1B engine is currently being built in preparation for the launch of ground testing in mid-2014. The engine is scheduled for certification in 2016 and entry into service on the 737 MAX aircraft in 2017.

All of flydubai’s new CFM56-7B engines are the “E” variant, introduced in 2011. The CFM56-7BE-powered Next-Generation 737 enhanced airplane/engine combination is providing a 2% improvement in fuel consumption, which, in turn, equates to a 2% reduction in carbon emissions. Additionally, the enhanced -7BE engine will provide up to 4% lower maintenance costs, depending on the thrust rating.
Read more »

Etihad Airways orders CFM LEAP engine for its A321neo

By BA Staff

Etihad Airways, the national airline of the United Arab Emirates, announced that it has selected CFM International’s advanced LEAP-1A engine to power 26 Airbus A321neo scheduled to begin delivery in 2018. The order is valued at $2.8 billion U.S. at list price, including a long-term services agreement.

To support the new fleet, Etihad has signed a 15-year Rate per Flight Hour (RPFH) agreement, under the terms of which CFM will guarantee maintenance costs on a dollar per engine flight hour basis.

James Hogan, president and chief executive officer of Etihad Airways said:
“Etihad Airways prides itself on operating modern, state-of-the-art and highly efficient aircraft, with the Airbus A320 family at the heart of our narrow-body fleet. Through the introduction of the brand new Airbus A320neo family aircraft, we will benefit from even lower fuel consumption and environmental impact on short-haul and medium-haul flights. Much of these operational improvements will derive from the advanced LEAP-1A engine, which has been meeting all performance targets.”

Jean-Paul Ebanga, president and CEO of CFM International said:
"We are happy to welcome Etihad as a CFM customer. In just 10 years, this airline has built a reputation for excellence in every facet of its business, and we are honored to become part of this team"
Gaƫl Meheust, vice president of sales for CFM International said:
“We are obviously excited that Etihad chose to power its new A320neo fleet with the LEAP engine. We think this engine is going to be the best we’ve ever built and Etihad will realize the benefits from day one – lower fuel burn, lower noise and emissions, all with CFM’s legendary reliability and low cost of ownership."
Read more »

Lufthansa places CFM56-5B engine order for Airbus A320ceo

By BA Staff

Lufthansa A320 with Sharklets. Image courtesy Airbus S.A.S.
Deutsche Lufthansa has selected CFM International’s CFM56-5B engine to power 30 firm Airbus A320ceo (current engine option) aircraft. The agreement is valued at more than $610 million U.S. at list price. The aircraft order was announced in June of this year.

Nico Buchholz, executive vice president, Fleet Management for Lufthansa Group said:
"Our choice of the CFM56-5B engine is a true continuation of our long-running relationship with CFM. We know from experience that the CFM56-B offers a world-class combination of economic efficiency, reliability, and time on wing. We pleased to introduce more of these engines into our fleet."
Lufthansa, which is part of the Lufthansa Aviation Group, currently operates a fleet 350 CFM56 engines powering Airbus A319/A320, long-range, four-engine A340-300, and Boeing 737 Classic aircraft. Overall, Lufthansa Aviation Group, which includes Germanwings, Austrian, and Swiss, operates more than 560 CFM56 engines.

Jean-Paul Ebanga, president and CEO of CFM said:
“This is a fantastic vote of confidence for the entire CFM Team. Lufthansa is a long-time CFM customer and we are proud to continue this long relationship with them.”
Kevin McAllister vice president of sales for CFM parent company GE Aviation said:
“Lufthansa again chose the CFM56-5B after a very detailed technical evaluation. It is highly gratifying when an airline noted for its technical expertise recognizes the exceptional value that our product will bring to their fleet.”
Read more »

Bombardier CSeries flies for the first time

by Vinay Bhaskara

Earlier today at Montreal's shuttered Mirabel Airport (YMX), Bombardier's new CSeries jet flew for the first time today. The flight of CSeries flight test vehicle 1 (FTV1 - a CS100) was performed under perfect weather conditions in Montreal, and also represented the first flight for engine manufacturer Pratt & Whitney's new PurePower geared turbo fan (GTF) engine.

The flight lasted two and a half hours, taking of at 9:55 am local time and landing again at 12:25 pm. It ended more than two weeks of constant speculation over the date of the CSeries' first flight as Bombardier battled unsuitable weather conditions in the Montreal area.

The flight was crewed by Captain Charles (Chuck) Ellis, Chief Flight Test Pilot, Bombardier Flight Test. He was joined by his colleagues, Capt. Andris (Andy) Litavniks and Andreas Hartono in the roles of First Officer and Flight Test Engineer respectively.

Captain Ellis had this to say about the first flight:
The performance of the CSeries aircraft was very impressive! We couldn’t have wished for a better maiden flight,....FTV1’s state-of-the-art flight deck was responsive and comfortable, and the aircraft handled exactly as expected. Overall, we had a very productive first flight and an excellent start to the flight test program.
During its first flight, the CSeries reached a height of 3,810 meters and an airspeed of 230 knots (426 km/hr). Several test were done in-flight including flap and landing gear retractions/extensions, in-flight maneuvers including a simulated landing, and validation of the flight control system.

Onlookers raved about how quiet the CSeries was on take off and landing, one of the benefits touted by Bombardier and Pratt & Whitney. A total of five CS100 test vehicles, in various stages of completion, will join the flight test program in coming months, and according to Bombardier, it will be months before acoustical testing is finished. The total flight test program is set to be around 2,400 hours.

The first flight is good news for the CSeries program, which has suffered under the weight of a long delay, rising costs (program cost is now projected at $4 billion, up from $3.5 billion), and strong competition from rival Embraer, whose E2 re-engine of its E-Jet family of aircraft has already won more than 100 orders after being offered for less than 3 months against 177 total orders for the CSeries after six years (63 CS100, 114 CS300).

The first flight of the CSeries and the Boeing 787-9 later this week will be the last major first flights for at least the next three years, until the A350-800, the 787-10, and the Embraer E2 all have their first flights in the 2016-2017 time frame.

The following video from Bombardier shows the take-off of the first flight.


Read more »

Harbin Composite Manufacturing Centre delivers 1st major A350 part

By BA Staff

Harbin Hafei Airbus Composite Manufacturing Centre (HMC), a joint venture between Airbus and its Chinese partners, has started to deliver elevators for the Airbus A350 XWB programme. A ceremony was held today in Harbin for the delivery of the first ship set of elevators. The elevators manufactured at HMC are delivered to Spain-based Aernnova Aerospace (ANN), who will deliver them to the Airbus plant in Getafe, Spain, where they will be integrated into the A350 XWB horizontal tail plane. ANN is a major supplier of aerostructures to Airbus.

Based on a contract signed by HMC and ANN in 2010, HMC is responsible for manufacturing and assembling the complete set of carbon fibre elevators (an elevator is a movable control surface in the horizontal tail plane that makes the aircraft pitch up or down to increase or reduce its flight altitude).

According to an agreement signed in 2007 between Airbus and the Chinese government, Airbus agreed to allocate five percent of the A350 XWB airframe to be manufactured in China. The work packages to be carried out by HMC are a significant part of the five per cent. 

Rafael Gonzalez-Ripoli, Airbus' China Chief Operating Officer had this to say about the A350: 
“The delivery of the first ship set of A350 XWB elevators by HMC is an important milestone in our long-term partnership with the Chinese aviation industry. The A350 XWB has taken to the sky and the programme is progressing on track. The Chinese have every reason to be proud of the contribution they are making to the A350 XWB."
Geng Ruguang, Executive Vice President of AVIC, the parent company of the majority shareholding Chinese partners of the HMC, said: 
“It’s inspiring for the Chinese aviation industry to be involved in the development and production of the A350 XWB, which is the world’s most advanced and most efficient aircraft, and to become an integrated part of Airbus’ global supply chain. The delivery of the first A350 XWB elevator demonstrates one more step forward of HMC towards its set target. The development of HMC will also constitute a pulling force for the relevant local industries.”
Pedro Fuente, Chief Operating Officer of ANN, said: 
“We at Aernnova are really satisfied with the very effective teamwork model developed together with the Harbin Manufacturing Centre to industrialize and progressively transfer the A350 XWB Elevators. We are impressed by the fast growing capabilities we are seeing every day. Clearly these are great pillars for a long term collaboration and mutual success.”


Read more »

Kingfisher lawsuit against IAE shows Vijay Mallya's desperation

by Vinay Bhaskara and Devesh Agarwal

Earlier this month, defunct Indian carrier Kingfisher Airlines, which has been grounded since 20th October, 2012 when the Indian regulator, the Directorate General of Civil Aviation (DGCA) suspended its flying license, filed its annual report for fiscal year 2012-2013.

Instead of focusing on finding a way to pay off the nearly Rs. 7,000 Crore debt the airline owes to a consortium of lenders led by the State Bank of India, Kingfisher used the annual report as a mouthpiece to announce a lawsuit filed in the City Civil Court at Bangalore against engine manufacturer International Aero Engines (IAE) for $235 million (damages of $210.4 million plus $24.6 million in punitive damages), claiming that the IAE V-2500 A5 engines used to power Kingfisher’s once 32-strong fleet of Airbus A320 family aircraft were “inherently defective, both in design and manufacture.” The Kingfisher annual report says.
United Breweries (Holdings) Limited has filed a suit in the City Civil Court at Bangalore against International Aero Engines AG, its shareholders / joint venture partners and your Company being O.S. No. 6406 of 2012, alleging that the IAE V-2500 A5 engines supplied to your Company were inherently defective, both in design and manufacture, and has claimed damages of USD 210,400,000 plus Rs. 1,621,000,000 (aggregating to approximately $24.557 million as per the current exchange rate of approx Rs. 66  per US Dollar) and has reserved liability to claim further damages. No relief is sought against your Company in the said suit.
This lawsuit smacks of desperation on the part of Kingfisher and its management, as the carrier continues to flounder.

Considering that it did not operate for most of the year, if Kingfisher still managed to find enough cash to pay CEO Sanjay Aggarwal US $591,000 in an annual salary, clearly demonstrates a carefully managed business strategy will allow the airline to slowly pay off debt without resorting to doomed strategies such as this lawsuit.

Kingfisher restart would be a strategic mistake

Kingfisher also continues to pursue the flawed idea that the carrier should “restart” operations with up to 20 aircraft, or that the carrier will make back the money by selling itself to an investor. This is a mistake. Re-launching operations in today’s Indian airline industry would be a tragic mistake. For starters, the Indian macroeconomic picture is very poor; the Indian Rupee has continued to decline and growth projections for the fiscal year have slipped beneath 5%. This has driven demand for Kingfisher’s premium style product lower than when Kingfisher shut down, and that too up against a somewhat re-vitalized Air India, a re-capitalized Jet Airways, a market leading IndiGo, and a soon to arrive behemoth AirAsia India. 

Moreover, India’s other airlines have committed to firm orders of at least 93 current generation narrow body aircraft, as well as 272 next-generation re-engined products (which doesn’t even include an expected re-engined order from low cost carrier (LCC) SpiceJet. This doesn’t even include the fleet of well-capitalized startup AirAsia India, who we project to grow to a fleet of between 10 and 12 Airbus A320s, and regional startup Air Costa, who is supposedly on the verge of launching operations within the next two months. And all of these orders and startups have locked Indian carriers into domestic capacity growth, even with the persistent demand weakness. LCCs have been flooding major Metro markets with capacity (see IndiGo driving out Jet Airways with a massive capacity dump in the Bhubaneswar market as just one prime example).

Even at the peak of the Indian market, Kingfisher as an airline was not profitable and the one part of their network which was profitable, the regional ATR network in the South, has been co-opted by LCC SpiceJet using a fleet of Bombardier Dash 8 Q400 turboprops. SpiceJet already has 15 Q400s in its fleet, and is working to secure financing to grow the fleet by another 15 frames. For example, one of Kingfisher’s most profitable routes pre-shutdown was the trunk route between Bangalore and the industrial Karnataka city of Hubli, but Hubli is now a SpiceJet monopoly with service to five destinations using the Q400s. And Air Costa is due to start operations, muddying up the waters with even more capacity.

One cannot blame Kingfisher’s investors for the idea that if only Kingfisher were to be re-started and/or sold, they will make back their money over time. This sort of playbook is present all over the global airline industry, most notably with US LCC Virgin America whose investors have continued to swallow persistent losses over the past six years in hopes of making their money back via an initial public offering. This would be a mistake in the Indian market, where the existing carriers are already struggling. SpiceJet, Jet Airways, and Air India have all hiked their fares by more than 25% in recent days to offset the rise in the Rupee, with GoAir and IndiGo expected to follow suit soon. Kingfisher re-launching into this environment would just be a recipe for racking up thousands of crores more, in further accumulated losses.

It is better to leave Kingfisher's aircraft rotting on tarmacs across the country where they could at least serve as a reminder to Dr. Mallya, how he, and his incompetent mis-managers, drove a great airline concept in to tatters.
Read more »

CFM commences A320neo LEAP-1A engine certification with test run

by BA Staff

In a major milestone for the Airbus A320neo (new engine option) family jetliners, CFM International, kicked off its engine certification programme for its LEAP-1A turbofan engine which will power the new aircraft.
CFM LEAP-1A turbofan for A320neo on the GE test rig. Photo courtesy Airbus S.A.S.

The engine conglomerate conducted the first run of the engine at GE’s Peebles, Ohio outdoor test facility. The engine performed as expected and reached full take-off thrust, during these initial evaluations.

CFM's LEAP-1A along with Pratt & Whitney’s PurePower PW1100G-JM Geared Turbofan are the two new engine options being offered for the new variant of the A320 narrow body family. Boeing offers the 737 MAX as competition.
Read more »

Aircraft News: A380 deliveries to Korean Air and Emirates, 787-9 completes engine test

by BA.com staff

We have a three pieces of aircraft related news for you this Friday morning.

7th A380 delivered to Korean Air
Image Credit: Airbus

Seoul-based Korean Air took delivery of its 7th Airbus A380 earlier this week, with Manufacturer Serial Number (MSN) 126. The aircraft is registered as HL7621 and left Tolouse on 28th August. Korean Air's A380 are noted for having one of the lowest-density and most premium configurations in the sky with just 407 seats in a 3-class configuration (12F / 94J / 301Y).

36th A380 delivered to Emirates

Dubai-based Emirates has taken delivery of its 36th Airbus A380 yesterday, with a MSN of 132. The aircraft has been registered as A6 - EEK. Interestingly, Emirates fleet of Airbus A380s has now surpassed Lufthansa's fleet of Boeing 747s as the world's second largest fleet of double-deck passenger aircraft. Lufthansa now operates 31 Boeing 747s (split as 22x 747-400 and 9x 747-8i), but both carriers still trail behind British Airways' fleet of 55 Boeing 747-400s.

Image Credit: Airbus

Boeing 787-9 Dreamliner Completes First Engine Test

According to Boeing Commercial Airplanes' official Twitter account (@BoeingAirplanes), Boeing and Rolls Royce successfully performed the Boeing 787-9 Dreamliner's first engine test yesterday. The 787-9 Dreamliner will be powered by two Trent 1000 engines each delivering more than 320 kilo-Netwons (kN) of thrust.

Image Credit: Boeing (@BoeingAirplanes)
Read more »

GE Aviation testing new composite fan blades for the GE9X engine

by BA Staff

Image courtesy GE
GE Aviation has begun testing on its new composite fan blades for the GE9X, the next-generation GE90 engine that will power Boeing’s 777X aircraft. This validation test is the first of several testing programs GE has planned this year for the GE9X fan module.

The first round of fan blade tests occurred in June at the ITP Engine testing facility in the United Kingdom and focused on validating the new composite material for the fan blades. The results were very positive. GE plans a second round of tests at ITP later this summer to further validate the new fan blade composite material and a new metal material for the fan blade leading edge.

This fall, GE plans to run Universal Propulsion Simulator (UPS) fan performance tests on a fan rig at a Boeing facility in Seattle, Washington. Work is already under way on the fan rig and facility for these tests.

Bill Millhaem, general manager of the GE90 Program at GE Aviation.
“The GE9X fan blade will feature new high-strength carbon fiber material and a steel alloy leading edge,” “This new material, along with a higher fan tip speed, will improve the efficiency of the low-pressure turbine (LPT) and deliver more than 1.5 percent fuel efficiency improvement compared to the GE90-115B engine.”
The GE9X fan module incorporates several unique features. The GE9X front fan will be the largest of any GE engine at 132 inches in diameter and include a durable, lightweight composite fan case similar to the fan case on the GEnx engines which power the Boeing 787 and 747-8 aircraft. Compared to a metal fan case, the composite fan case will lower the weight by 350 lbs. (approximately 160 kg) per engine.

The fan blades in the GE9X engine will be fourth-generation composite fan blades. GE Aviation developed the first composite fan blade for its GE90-94B engine in 1995. Composite fan blades are also featured in the GE90-115B and GEnx engines. GE has accumulated 36 million flight-hours with composite blades and anticipates accumulating more than 100 million flight-hours when the GE9X enters service later this decade.

The GE9X engine will have 16 fan blades, which is fewer blades than the GEnx and the GE90-115B engines. This fan blade reduction is possible as a result of advancements in three-dimensional (3D) swept design that enables engineers to create a more swept design and large fan chord. The new high-strength carbon fiber material allows the blades to be thinner than blades made from current carbon fiber material, with the same strength and durability. These improvements will drive fuel efficiency improvements and hundreds of pounds of weight reduction from fan blades and the structure needed to support them.

The lower blade count and new carbon fiber composite material will enable GE Aviation to increase the fan tip speed. The increased tip speed will improve the efficiency of the LPT, enabling a reduction in the LPT blade count and contributing to the engine’s fuel burn improvement.

The GE9X engine for Boeing’s 777X aircraft will be in the 100,000 pounds thrust class with a 10 percent improvement in fuel burn over today's GE90-115B. Key features include: a 132" fan diameter; composite fan case and fourth-generation composite fan blades; next-generation 27:1 pressure ratio high-pressure compressor; a third-generation TAPS (twin annular pre-swirl) combustor for greater efficiency and low emissions; and ceramic matrix composite (CMC) material in the combustor and turbine.

GE Aviation has been conducting tests on new materials and technologies for the engine during the last few years. Along with fan blade tests at the ITP Engine testing facility in the United Kingdom, GE Aviation will test a high-pressure compressor rig at GE’s Oil & Gas facility in Massa, Italy, this month. The first engine will test in 2016, with flight-testing on GE’s flying testbed anticipated in 2017. Engine certification is scheduled for 2018.

The GE9X will follow the highly successful GE90-115B engine that entered service in 2004. Rated at 115,000 pounds of thrust, the GE90-115B engine includes such performance-enhancing features as a 3-D aero compressor and wide-chord, swept composite fan blades for greater efficiency. The dual annular combustor emits no more than 40 percent of the hydrocarbons allowed by today's international standards. In addition, today's GE90-115B engines have been enhanced to reduce fuel burn by 3.6 percent from the 2000 launch specification.

More than 1,500 GE90-115B engines have been ordered by customers for their Boeing 777-300ERs, 777-200LRs and 777 Freighters. In 2011, the GE90 engine experienced its most successful order year and accumulated airline and freighter operator commitments for 400 engines, surpassing the 250 engine commitments record from 2007.

Snecma of France and IHI Corporation of Japan are revenue-sharing participants in the GE90 program.
Read more »

Infographic: Boeing 777 engine manufacturers' shares

by Devesh Agarwal

The Asiana Boeing 777-200ER which crashed at San Francisco International airport was powered by Pratt and Whitney PW4090 series engines.

Three engine manufacturers have offered power plants for the Boeing 777. Pratt and Whitney offered the PW4000 series. Rolls Royce offered its Trent 800 and General Electric offered its GE90 series.

The infographic below shows the share of market each manufacturer has on the 1,113 Boeing 777s delivered till date.

Since the last few years, GE90-115B and GE90-110B are the exclusive engine series for the currently manufactured 777 variants - the 777-300ER, 777-200LR, and the 777F freighter. So eventually it will have a 100% share of the market. Even on the upcoming 777X project, GE is expected to remain the sole source supplier with a new upgraded engine.

Boeing 777 - share of market for engine manufacturers

Read more »

What are "Hot and High" operations? Why airlines prefer four engined jets.

by Vinay Bhaskara

Image Credit - International Airlines Group (IAG)
One of the most interesting challenges in aviation arises from operations in severe conditions, extreme cold, short runways, and more commonly, operations from so-called “hot and high” airports; airfields with high temperatures that are situated at a high altitude.

This curious phenomenon is actually the impetus behind several seemingly incongruous strategic decisions by airlines. It is the reason that Iberia has not yet abandoned its gas-guzzling fleet of Airbus A340s, and the reason that Aeromexico’s Asian flights originate in Mexico City but make a technical stop along the way in Tijuana.

The problem occurs primarily due to constraints on take-offs and landings, which harken back to the basic physics of aerodynamics. Aircraft generate lift by using power from the engine to flow air over the wings. More specifically on takeoff, the engine burns fuel to heat up the air and flow a large mass of air through the engines; generating thrust, which allows the aircraft to speed up down the runway and climb away from the airfield.

However, hot and high operating conditions change this simple calculus in several ways. Firstly, if the airport is located in a region of high altitude, the air pressure is lower and the air is less dense. This means that, at any given speed (all else being equal), a smaller mass of air is flowing through the engines; so a higher airspeed is required to develop enough thrust to take off with a given payload versus at a sea-level airport. The easiest way for an aircraft to make up for this deficit is to roll further down the runway before taking off; thus high-altitude airports tend to have some of the longest runways in the world (e.g. Denver International Airport, with an altitude of more than 1,655 meters, has a 16,000 foot runway designed to handle larger aircraft with high payloads). Even after taking off, aircraft will struggle to climb away from the airfield due to the lower density of the air (again relating to a dearth of thrust).

A similar problem plagues airports with high temperatures. Once again heating air decreases its density, which causes the same mass of air limitations driven by high altitudes. However, high temperatures present an additional challenge in that jet engines have a maximum temperature that they can heat gas up until (The exhaust gas temperature or EGT). On hotter days, there is less difference between the air temperature and the EGTs, meaning the engine adds less heat through the air than in cooler conditions, once again affecting thrust. Thus, airports in high temperature regions also tend to require longer runways (examples include airports in the Southwestern United States, the middle east, North Africa, and the Indian sub-continent). The current standard estimates that the adverse effects of high temperatures kick in en-mass when temperatures rise above 30 degrees Celsius.

It is when these two conditions are combined, that a particularly dangerous cocktail arises; the hot and high airport. When temperatures are high at high altitudes, engine thrust performance deteriorates heavily because the air density is even lower. It is little wonder that such conditions are amongst the most challenging in the world for airlines to operate to and from, even more so when their central hub is located at such an airport. Perhaps the most famous hot and high airports in the world are Mexico City and Johannesburg, home to Aeromexico and South African Airways respectively, as well as several airports in Africa and South America (the core markets for Iberia’s long haul operations).

Bangalore, the home to this site, is another challenging airport for hot and high operations. Located at an altitude of 3,000 ft and thanks to indiscriminate development which has denuded the green cover, the former temperate paradise, frequently tops 35 degrees Celsius or 95 degrees Fahrenheit. It is not uncommon to see smaller Code-C aircraft (Boeing 737s and Airbus A320s) have take-off runs exceeding 3,000 meters (approx. 10,000 ft) during the peak hot hours from around noon to 4pm.

This explains why Iberia and South African Airways have held onto their fleets of 4-engined Airbus A340 aircraft longer than other airlines; quad-jets perform better in hot and high conditions. The reason is mainly due to a worst case scenario; loss of power in one engine.

It really comes down to the fact that if a quad-jet loses one engine, it still has 75% of its maximum thrust, while twin-jets like the Boeing 777s and A330s in the same situation will have only 50% of their engine power available in a failure scenario. Thus the quad-jets can carry more payload given runway length constraints at many of these airports (this used to be a major problem at Mariscal Sucre Airport in Quito).
Read more »

The Airbus A350 XWB journey - behind the scenes videos

by Devesh Agarwal

Ahead of the first flight of the Airbus A350 XWB a set of videos from Airbus which gives us behind the scenes explanations on some aspects of the aircraft design, development, testing, manufacturing, and hand-over to the flight testing crew who will fly the aircraft today.

Like the Boeing 787, the A350 XWB heavily relies on composite materials to lighten the airplane. This video explains the use of composites in the A350. It is largely in French so you will have to follow the sub-titles.



The Final Assembly Line (FAL) is where all A350 airframes are built including the MSN (Manufacturer's Serial Number) 5000 series which were used for static testing on the ground, and MSN001 which will fly later today, god willing, weather permitting.



Prior to any form of flight, the airframe is tortured using special static testing rigs. Observe how the wing is flexed to a deflection of over 5.3 metres (17.38 ft), that is almost two floors of a building.



The first flyable prototype MSN001 is fitted with the Rolls Royce Trent XWB engines, the most powerful engine mounted on any Airbus airframe till date. Even more powerful than the Trent 900 engines on the A380; but then the A380 is powered by four engines, while the A350 is a twin jet.



The A350 XWB MSN001 is painted for flight.



After the first flyable prototype MSN001 is assembled, the manufacturing team turns the aircraft over to the flight test team, which accepts responsibility of the aircraft on behalf of the Engineering Division at Airbus. The flight test team then readies the aircraft and tests prior to the first flight.



MSN001 does not contain much of a passenger cabin. It is filled with mountains of test equipment.



The engines on MSN001 are powered up for the first time.



Fernando Alonso, who shares his name with the world champion Formula 1 Ferrari driver, joined Airbus in 1982 and is the head of Airbus Flight and Integration Test Centre. He will lead the flight test activities for Airbus.



Watch the A350 XWB first flight live.
Read more »

Video: First A350 XWB undergoes slow speed taxi testing, first Rolls Royce Trent XWB engine start-up

The A350 XWB program appears to be moving along well towards the first flight of this new aircraft soon.

Here is some video of the first taxi tests of MSN1. Below is an official video from the Airbus channel showing the first start of the massive Rolls Royce Trent XWB engines. The white smoke emanates from the engine as the protective layer of oil on various components is burnt off as the engine starts up for the first time and heats up.



Read more »

PurePower 1100G-JM engine for A320neo conducts first flight

The Pratt & Whitney (PW) PurePower PW1100G-JM engine meant for use on the upcoming Airbus A320neo successfully completed its first flight May 15, launching the engine family’s flight test program.

Ironically, the engine which is meant for an Airbus aircraft flew on a Boeing aircraft. Pratt & Whitney’s 747SP flying test bed at the company’s Mirabel Aerospace Centre, in Mirabel, Quebec, Canada.

The engine was ground tested for 365 hours before being cleared for the first flight. Three additional engines are undergoing rigorous ground testing.

The PW1100G-JM engine is planned to be certified by the third quarter of 2014 with entry into service (EIS) planned for the fourth quarter of 2015.


The PurePower GTF (Geared Turbo Fan) engine family uses an advanced gear system allowing the engine’s fan to operate at a different speed than the low-pressure compressor and turbine to reduce fuel consumption and noise.

Even in these early stages, testing has yielded an optimisation in the engine fan’s configuration. Airbus and PW agreed to simplify the propulsion system by removing the Variable Area Fan Nozzle (VAFN) from the A320neo nacelle after the fan blade demonstrated better performance across the flight spectrum.
Read more »

Airbus powers up Rolls Royce engines on the first A350 XWB

As part of the preparations of its first flight, the Rolls-Royce Trent XWB engines have been run for the first time on the Airbus A350 XWB (MSN1) following the start-up of the Auxiliary Power Unit (APU).


The A350 XWB is the all-new mid-size long range product line comprising three versions and seating between 270 and 350 passengers in typical three-class layouts and is scheduled for entry-into-service (EIS) in the second half of 2014. 34 customers have placed 616 firm orders for the aircraft.
Read more »

Images: Airbus moves complete first to fly A350XWB to next stage of ground testing

European airframer Airbus S.A.S. has released pictures of the first A350XWB – A350-900 MSN001 being moved from Roger BĆ©teille A350 XWB final assembly line (FAL) “Station 30” to the ClĆ©ment Ader area “Station 18” in Toulouse. These are the first pictures of the structurally complete flying prototype aircraft with its wings which include the new curved winglets. The belly fairing panels and the main landing gear doors are also seen.
The first flying Airbus A350-900 MSN001 rolls out of the final assembly line at Toulouse france
Airbus A350-900 MSN001 emerges from the A350 XWB final assembly line. More pictures below the fold.



The aircraft has recently successfully completed a series of indoor ground tests including stability tests on ‘movable’ elements such as rudder, elevators, ailerons and wing spoilers and landing gears extraction and retraction.

The first flying Airbus A350-900 MSN001 rolls out of the final assembly line at Toulouse france
The next steps which will take place outdoors at the ClĆ©ment Ader area Station 18, will include three planned families of tests: Fuel tanks testing – including levels, flows, sealing and internal fuel transfer functions; pressure testing of the fuselage; and radio equipment testing.

Airbus is targeting the first flight of MSN001 by the middle of this year. The two Rolls Royce Trent XWB engines for the prototype have already been delivered to Toulouse and will be podded and installed on to the airframe later.

Earlier this month, the European Aviation Safety Agency (EASA) awarded the Engine Type Certification to the Rolls-Royce Trent XWB turbofan engines which will power the A350-800 and A350-900 variants. The higher thrust version of the Trent XWB for the A350-1000 is currently under development.

Rolls Royce Trent XWB Turbofan mounted on the Airbus A380 flying test bed.
Rolls Royce Trent AWB engine on A380 FTB
The Trent XWB engine has been extensive tested on an Airbus’ A380 'Flying Test Bed' (FTB) aircraft since February 2012.

The A350 XWB is the all-new mid-size long range product line from Airbus, with advanced and composite technologies similar the Boeing 787 Dreamliner. The A350-800, -900 and -1000 variants will seat between 270 and 350 passengers in typical three-class layouts, thus competing against the Boeing 787-9 and the venerable 777 models.

Airbus still has the A350 scheduled for entry-into-service (EIS) in 2014, though realistically one can expect some delays.

The first flying Airbus A350-900 MSN001 with new curved winglets rolls out of the final assembly line at Toulouse.
The new curved winglets can be seen on A350-900 MSN001. All images courtesy Airbus S.A.S.

Read more »

Video: Plane spotting at New Delhi Airport - Songs of Runway 28

Hope you had a good holiday. Turn the volume up for this one. Another of our videos from New Delhi's Indira Gandhi International Airport, thanks to the team at Delhi International Airport Ltd.

This one focusses on the sounds heard at the runway from various aircraft and their many engines. Hope you enjoy.



As usual comments, praises, or brick-bats are always welcome.
Read more »